plate settlers

Plate Settler Spacing - Filter Foam, Summer 2009

Rachel Beth Phillipson

Abstract:

At the plants in Honduras, the head loss through the lamella plates is much less than the head loss from the water flowing through the inlet ports. Because of this, the flow throughout the plate settlers is uniformly distributed. To even out these flows, a geotextile foam is placed on top of the plate settler to create the same head loss through the lamella plates and the water flowing through the inlet ports.

Plate Settler Spacing - Alum Doses, Summer 2009

Rachel Beth Phillipson

Robustness of our plate settler design is defined as the ability of the plate settlers to produce 1 NTU water over a variety of non-ideal conditions. One set of non-ideal conditions was building a floc blanket with underdoses and overdoses of alum to measure performance through effluent turbidity from the tube settler.

Plate Settler Spacing - Experiments with Velocity Gradients, Fall 2009

Alexander Campbell Duncan, Rachel Beth Philipson

Abstract:

The Plate Settler Spacing team is currently investigating the Floc Roll-Up Phenomenon in the tube settler. By developing a velocity gradient model, we hope to both analytically and experimentally determine the critical velocity floc particles experience when they begin to roll up the settler tube and into the effluent rather than settling back down the tube and into the floc blanket. The critical velocity is determined using a force balance for a floc particle. In addition to determining this critical velocity, we hope to understand how properties of the flocs themselves affect floc roll-up.

Plate Settler Spacing - Experiments with Saturated Water, Fall 2009

Christine Lauren Catudal, Matthew William Hurst

This experiment explored the impact of water supersaturated with respect to atmospheric pressure on floc blanket formation and performance. This experiment involved collaboration with the Floating Floc Research Team, who supplied the saturated water that served as the influent water to the process.

Plater Settler Spacing - Coupling Analysis, Spring 2010

Zachary N. Romeo

Abstract:

Floc roll-up occurs in tube settlers when the torque caused by a differential in the velocity profile exceeds the force of gravity whereby particles fall back out into the sedimentation basin. The Plate Settler Spacing team hypothesized that holding the length to diameter ratio in tubes of different diameters constant at 20 would decrease the capture velocity's sensitivity to flow rate. Two diameters representing the extremes in lamella spacing (23.5 mm and 6.35 mm) were tested in this experiment. Each experiment was run with the tube settler at two different heights (1.3 cm and 2.7 cm) above the floc blanket-clear water interface.

Plate Settler Spacing - Velocity Gradients, Spring 2010

Tanya Suntikul Cabrito

Stepping from previous research with velocity gradients, this experiment seeks to uncouple their effects on tube settler performance deterioration from those of the capture velocity. In the team's last experiments (detailed in Exploring the Coupled Effects of Capture Velocity on Settler Performance), it was hypothesized that maintaining a constant length to diameter ratio in tube settlers would minimize the effects of the capture velocity on performance.

Plate Settler Spacing, Fall 2010

Tanya Cabrito, Jae Lim, Cosme Somogyi

Abstract:

The goal of the Plate Settler Spacing Team (PSS) is to study the lamellar sedimentation process in plate settlers and the efficiency of the removal of flocculated particles and establish improved guidelines for plate settler spacing. The traditional guidelines for plate settlers state that the spacing between plates cannot be less than 5 cm and little to no justification can be found for this. The team's results show that performance in accordance with the US drinking water standard of 0.3 NTU can be achieved with spacings smaller than 5 cm. Also, all but one of the experiments meet the World Health Organization standard of 5 NTU. For AguaClara plants, having smaller spacings between plate settlers allow the sedimentation tank to be shallower and therefore cheaper.  Smaller spacings also allow for increased head loss across the plate settlers. This would help even out the distribution of flow in AC plants and allow the plate settler system to function at its design capture velocity of 0.12 mm/s throughout. The team had finished velocity gradient experiments with a clay aluminum hydroxide system; however, a recently discovered mistake in documentation caused the team to reassess the data collected this semester and more tube trials must be run. Due to this error, the team changed the capture velocity for the velocity gradient from 0.12 mm/s to 0.10 mm/s.  The major tasks completed by the Fall 2010 PSS team are catching a documentation error that happened at the end of Spring 2010, studying the effects of high velocity gradients and floc rollup on plate settler performance, developing a macro that significantly facilitates data analysis and a plate settler dynamics model that may better shed light into processes governing plate settler performance.

Plate Settler Spacing, Spring 2011

The Effect of Floc Roll-up on Clay-Aluminum Hydroxide Flocs

Matt Hurst, Monroe Weber-Shirk*, Tanya Cabrito, Cosme Somogyi, Michael Adelman, Zachary Romero, Richard Pampuro, Rachel Phillipson, Sarah Long, Colette Kopon, Ying Zhang, Ashleigh Sujin Choi, Adela Kuzmiakova, Jae Lim, Alexander Duncan, Christine Catudal, Elizabeth Tutunjian, Ling Cheung, Kelly Kress, Tiara Marshall, and Leonard W. Lion

Abstract:

Inclined plate and tube settlers are commonly used to create compact sedimentation tanks. Conventional design guidelines are based on obtaining a desired sedimentation design capture velocity. Theoretically, this capture velocity can still be achieved while greatly reducing conventional plate spacing or tube diameter. The greatest concern with small plate spacing is the danger of settling sludge being swept out with the finished water. This research presents the basis of this failure mechanism as high velocity gradients present at small tube settler diameters and small plate settler spacings.

Plate Settler Capture Velocity, Fall 2011

Ruonan Zhang, Xiaocan Sun, Yizhao Du

Abstract:

Through lab research we seek to understand the different influence of coagulant type, capture velocity, coagulant dose and raw water turbidity on the performance of the plate settler in AguaClara plants. We are using a tube settler to simulate those plate settlers in the full-scale plants. Through various changes in operating conditions, we expect to determine the best parameters, and this is of great significance in real practice. After that, we are going to pick out some of the best conditions and repeat the experiments with natural organics in order to see how humic acids affect overall performance.

Convection Flow in Plate Settlers, Spring 2014

Eric Grohn

Abstract

The AguaClara project team develops a simple, low-cost water purification plant for developing global communities. One part of the AguaClara plant is a sedimentation tank. During this stage of the purification, large coagulated contaminant particles (”flocs”) collect and settle out of the water, leaving it cleaner than before. Recently, one problem has been noticed with the current design of the AguaClara sedimentation tank. If the water entering the tank is warmer than the water already within, the tank doesn’t perform as well as it should. The suspected reason for this is that the warm buoyant water rises rapidly to the top of the tank, taking the flocs with it, at a velocity that is too great for the tank to function correctly. The top of the tank consists of an array of angled closely packed parallel plates called plate settlers. My project here is to determine the flow pattern for a convective flow through the plate settlers, with the hope that this will provide a clearer picture of the poor sedimentation tank performance. A 2d analytical solution is determined for the flow velocity between two angled parallel plates when the flow is convective. Further topics are discussed as they relate the sedimentation tank performance, such as turbulence between opposing flows and shear flow instabilities.

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High Rate Sedimentation - Fall 2015

Oge Anyene, Larry Ge, Yuqi Yu

Abstract:

The Fall 2015 High Rate Sedimentation team aims to design a new sedimentation tank that will allow the tank upflow velocity to be significantly increased (by a factor or 2 to 10), without sacrificing particle removal performance (no increase in effluent turbidity). The motivating factors behind this velocity increase would be to decrease the plan view area of the sedimentation tanks, leading to smaller plants and lower the construction costs and to decrease the overall hydraulic retention time of the plant. One of the primary objectives of the new sedimentation tank will be to maintain a consistent floc blanket (i.e. one that allows for excess floc drainage into a floc hopper) similar to the ones found in current AguaClara plants, even with the increased upflow velocity. In order to achieve this goal our proposed design will feature two sets of plate settlers, one set near the bottom of the tank that will be suspended within the floc blanket, and one above them to capture finer particles. To test the feasibility of such a design, several small-scale experiments will be run in the lab. Such experiments will prove to demonstrate whether or not it is possible to maintain a fluidize bed within plate settlers and what the bulk flow of flocs will look like for a floc blanket maintained within plate settlers.

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UASB - Summer 2017

Zac Chen

Abstract:

No abstract included in report.

Conclusion:

The granule settling experiment from Spring 2017 has reached a conclusive result. Due to the high capture velocity relative to the upflow velocity, a full system of plate settlers will not be required of a full scale UASB reactor. There is no substantial impact from drastically decreasing capture velocity. Rather, a smaller settling apparatus such as a sloped exit weir can achieve the similar solid retention rates. More specifically, it was established that a 0.023 mm/s capture velocity can be utilized to increase effluent turbidity. It is with these conclusions, that the Summer 2017 UASB team recommend that future UASB teams move forward with the fabrication of the full-scale design.

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UASB - Spring 2017

Zac Chen, Subhani Katugampala, Serena Takada, Linping Xu

Abstract:

Upflow Anaerobic Sludge Blanket (UASB) Reactors are a conventional primary wastewater treatment technology. Improvements to UASB reactors are required for the development of affordable small-scale wastewater treatment systems. This semester, the feasibility of two design modifications to conventional UASB reactors were explored: (1) a submerged gas capture lid (SGCL) to increase gas capture capacity, and (2) plate settlers to improve solids (granules) retention. The results of the SGCL prototype testing showed that the SGCL was gas-tight, which is not achieved in traditional UASB reactors. Additionally, granule settling tests demonstrated that plate settles do not improve settling capacity for small-scale UASB reactors. In the immediate future, AguaClara should fabricate a full-scale UASB reactor that incorporates the SGCL design and other design modifications detailed in the January 2017 EPA P3 Proposal. Eventually, AguaClara should explore post-treatment options to couple with the UASB reactor to develop a complete small-scale wastewater treatment system.

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