foam filtration

Plate Settler Spacing - Filter Foam, Summer 2009

Rachel Beth Phillipson

Abstract:

At the plants in Honduras, the head loss through the lamella plates is much less than the head loss from the water flowing through the inlet ports. Because of this, the flow throughout the plate settlers is uniformly distributed. To even out these flows, a geotextile foam is placed on top of the plate settler to create the same head loss through the lamella plates and the water flowing through the inlet ports.

Foam Filtration, Summer 2012

Michelle Gostic, Sarah Levine, Leah Meyerholtz

Abstract

A reticulated polyurethane foam filtration system combined with coagulant dosing has proven capable of providing clean, low-turbidity water; however the necessary addition of coagulant combined with a non-conventional cleaning method makes the foam filtration system inefficient and not ideal to be used on a municipal scale. For this reason, research on foam filtration methods have been geared towards engineering a portable and effective filtration unit to provide clean water to devastated areas in emergency situations. There is a great demand for such technology as proven by the 1994 Rwanda Crisis. In this case, 85-90% of deaths in refugee camps were caused by diarrhea [Toole and Waldman; Doocy and Burnham]. Providing a low-cost, sustainable clean water source in emergency situations is the best way to prevent waterborne diseases and dehydration. The foam filtration team has worked towards designing an apparatus that will provide at least 15 liters of water per day per person, based on the UNHCR’s (United Nations High Commissioner for Refugees) recommendations for refugee situations [UNHCR]. The foam filter is small enough that it can be placed in the back of a pick up truck when needed and hooked up to the car’s engine to harvest electricity needed to power the filtration process. The current AguaClara foam filtration system utilizes a roughing and finishing filter to remove solid particles from influent water. Turbid water enters through the linear flow orifice meter (LFOM), which maintains a linear relationship between the water level and the flow rate of water through the system. Coagulant enters the LFOM in regulated doses to ensure consistent mixing of coagulant with influent water. The water flows through a 30 inch deep roughing filter, consisting of 30 ppi (pores per inch) foam, and then through a 15 inch deep finishing filter, consisting of 90 ppi foam. Before effluent water leaves the system, it is dosed with chlorine and exits the supercritical flow tube. Previous tests showed that head loss from the foam filters was negligible, but recent experimentation with an open system has proven otherwise. Due to the head loss and effluent turbidity standards, the foam filters need to be cleaned. A “plunger” method of cleaning has proven to be an efficient and easy way to clean the foam filters. A long pole with a porous disc attached to one end is used to compress the foam and release solid particles trapped in the 1 filters. This method is similar to squeezing out a dirty kitchen sponge. During the cleaning process, the foam must remain submerged in water to prevent the entrainment of air bubbles that would hinder filter performance. After plunging, the dirty water and released sediment flow out of exit valves located downstream of each filter. At the 2012 National Sustainable Design Expo in Washington D.C. the AguaClara team showed that the foam filter system is effective in removing particles from water at relatively high turbidities; however, data from these tests does not give concrete evidence of the filter’s performance in terms of realistic applications. At the expo, the turbidimeter was not properly calibrated, thus the data collected is not 100% accurate. Additionally, the filters were cleaned every 4 hours. Although this proved that the filters could return to their initial performance level after being cleaned via the plunger method, cleaning every 4 hours may be either too frequent or infrequent to maintain a high volume of treated water with acceptable effluent turbidity, in an emergency situation it is essential to maximize the volume of usable water while still maintaining quality standards. Effluent at the expo was dosed with clay and recycled so that the effluent became the influent. There is a possibility that coagulant built up in the filter columns, due to the recycle, improved performance beyond what it would have been in a more realistic experiment. As a new and relatively unexplored technology, there is much research to be done in the realm of foam filtration. Our current and future research will focus on providing extensive data as to the performance of the foam filtration system at different turbidities as well as identifying more efficient cleaning cycles. The World Health Organization included significantly reducing the number of “people without sustainable access to safe drinking-water and sanitation” in its list of 15 Millennium Development Goals [WHO]. Refining the foam filtration system has the potential to contribute to achieving this goal in addition to providing clean water to those who need it the most.

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Foam Filtration, Spring 2012

Katie Edwards, Walker Grimshaw, Bradshaw Irish, Kelly McBride, Nadia Shebaro

Abstract

The Foam Filtration team developed a two-stage emergency water lter. The lter was presented at the 2012 National Sustainable Design Expo in Washington, D.C. as part of the P3 competition for sustainability. While at the expo, rough data was collected on the performance of the pilot scale lter as a proof of concept. The competition also involved submitting a grant proposal highlighting all past research on foam ltration and presenting a plan for future research and eventual implementation.

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Foam Filtration, Fall 2011

Bradshaw Irish, Anna Lee, Rachel Philipson

December 12, 2011

Abstract

The Foam Filtration team is attempting to determine an application that utilizes polyurethane foam as a water filtration medium. Our work consists of running experimental trials which characterize the filtration properties of polyurethane foam. Polyurethane foam is not a conventional filtration medium, and through extensive work, we have proven that it can successfully produce effluent turbidities below US EPA standards. In addition to the characterization of foam as a filter medium, we have previously investigated the possibility of utilizing polyurethane foam at the point-of-use scale. A feasibility study determined that a polyurethane foam point-of-use unit would require the addition of coagulant and expensive moving parts. Therefore, the new focus of the Foam Filtration research team is on the design of an emergency water treatment system using polyurethane foam. This unit will consist of a roughing and finishing filter. Previous research characterized the performance of the finishing filter and current laboratory tests are focused on evaluating performance of the roughing filter.

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Foam Filtration - Spring 2013

Jenny Guan, Monica Kuroki, Lishan Zhu

Abstract:

Originally, the foam filtration system was designed to provide clean water to small-scale communities. The system was also designed to provide water in emergency situations such as a refugee camps. The system was ideally powered by gravity and the optimal filtration rate was made to be 3 L/min. For the Spring 2013 semester, the foam filtration team began fabricating a new system and recording the process of the new system. The previous filtration system was designed and shipped to Honduras in January 2013. The current design focuses on pieces readily acquired in-country. This allows feasible construction in Honduras and, potentially, other developing countries. Products such as 8020 steel, clear PVC piping and flexible tubing have been removed from the design because they cannot be easily found outside of the US. The foam filtration team this semester is also working on making the design more compact for easy transportation. Additionally, the foam filtration team designed a new compact stand of PVC piping to hold the filtration system. The team included a larger collection tank to allow for the incorporation of a linear dosing system.

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Foam Filtration - Spring 2014

Kristin Chu, Skyler Erickson, Melissa Shinbein, Jeffrey Suen, Kadambari Suri

Abstract:

The Spring 2014 foam filtration team will focus on improving the water treatment system designed in Fall 2013 and incorporating the knowledge learned on the trip to Honduras in January, 2014. This includes: redesign- ing the cleaning techniques to improve efficiency in removing dirty water off of the top of the foam, investigating foam re-expansion in a drum with vertical sides, designing the LFOM, and implementing a coagulant doser. The goal for this semester is to design, build, and test a compact system that can be easily transported and eventually implemented in small communities. In order to achieve this long-term goal, the Foam Filtration team will need to investigate multiple design options and create an operational system in the AguaClara lab. The foam filter will then be tested in Honduras.

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Foam Filtration - Summer 2014

Abby Brown, Ethan Keller, Skyler Erickson, Ji Young Kim

Abstract:

The Summer 2014 Foam Filtration team will continue to improve the water treatment system, aiming to send a complete filter design to Honduras in July 2014. The goal of the summer is to verify the safety of the foam filter itself and to improve the design of the filtration system for better performance, easy fabrication and transportation. The foam filter will be additionally tested in Honduras.

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Foam Filtration - Spring 2015

Marlana Hinkley, Alena Hutchinson, Ethan Keller, Alicia Peters

Abstract:

The primary goal of foam filtration is to design a low cost, locally sourced, easy to operate water filtration system. Throughout the semester, backwash cleaning efficiency experiments were performed on the small-scale filter, designed in Fall 2014 to hydraulically model the full scale filter implemented in El Carpintero. The objective of these experiments was to determine an empirical relationship between backwash pore velocity and the percent mass removal of the particles from the foam during the cleaning cycle. Experimentation with different pore sizes revealed a new mechanism for filtration: the foam acts as a sedimentation tank, providing a large surface area for the flocs to settle. This is contrary to the initial hypothesis that coagulant-covered flocs stuck to the inside of the pore walls, and that a large shear force would be required to remove the flocs during backwash. Evidently, there is still much to be understood with regards to the mechanisms behind filtration and backwash. 

Apart from work in the laboratory, the team continues to analyze data collected from experiments performed on the full-scale filter in El Carpintero by AguaClara engineer, Walker Grimshaw, to understand the discrepancies between performance in the laboratory and in the field. 

Much of the semester was spent preparing for the EPA P3 Conference held on April 10th and 11th in Washington, DC. The team fabricated a small scale model of the technology, prepared a technical report, and created a poster display for the competition, and received an Honorable Mention for its efforts in creating an “Off-Grid Solution to Drinking Water Treatment.”

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